Protecting Electronic Components from Dreaded Static
Discharge
You’re not the only thing in your work area that
could suffer from shocks. Static discharge (also referred to as
electrostatic discharge; ESD) can do damage to your delicate electrical
components. Static discharge is so named because it’s caused by the
discharge of electrons from a static charge that hang around in an
insulating body, even after the source of those electrons goes away.
Static charge is typically caused by friction. You
might trap some electrons in your body as you walk across a carpet, for
example. When a static charge is built up on your body, a corresponding
voltage difference is built up between your body and a grounded object,
such as a doorknob. The zap when you then touch a doorknob is the static
discharge: that is, the electrons flowing from you to the doorknob.
What static discharge can do
Metal oxide semiconductor (MOS) devices are cool
because they allow integrated components to use less power. MOS devices
improve circuit design and operation, but that improvement comes at a
price. These little guys are VERY sensitive to ESD. One little zap, and
they are likely to be history.
When you walk across a carpet, you can produce a
static charge in the range of 2,000–4,000V. Because the number of
electrons trapped on your body is low, you feel only a little shock.
However, MOS devices contain a very thin layer of insulating glass that
can become toast when exposed to as little as 50V of discharge or less.
When you work with a MOS device, your body, clothes, and tools have to
be free of static discharge. (You find out how to do that in the next
section.)
MOS devices are found in many integrated circuits
(ICs) and transistors. ICs and transistors that use bipolar devices do
not have the very thin layers of insulating glass found in MOS devices,
so they are less susceptible to damage from static discharge. Resistors,
capacitors, diodes, transformers, and coils, on the other hand, aren’t
in too much danger from static discharge. Keep static discharge away
from your projects just to be safe.
How to guard against ESD
To get rid of static discharge
in your electronics workshop, you can do several things, such as wearing
anti-static devices and clothing, using static dissipative floor mats,
and grounding your tools. First, wear an anti-static wrist strap. An
anti-static wrist strap is one of the best ways to get rid of ESD. This
strap, like the one shown in Figure 2-1, fits snugly on your wrist. You
then attach the wire on the strap to
earth ground
— which
is just what it sounds like: namely, the earth beneath your feet.

The cold water pipe on a water heater or under a sink
is a good option for earth ground — if the water pipes are metal, that
is. Plastic water pipes that you find in some newer construction won’t
work. Because the cold water pipe comes up out of the ground, it is
therefore grounded (logical, huh?), which works where the hot water pipe
usually won’t. Use a clamp to attach a wire to the pipe (earth ground)
and run it to your worktable, being sure to
run the wire along the wall so you don’t trip over
it. Set a loop of the wire at the edge of your worktable where it’s
handy to attach the alligator clip on the end of it to your wrist strap.
If you don’t happen to have a metal cold water pipe nearby, the best
method is to use a metal rod that you insert into the ground. The
standard rule is to sink it three feet deep. Second, wear clothing that
is less likely to accumulate static charge. For example, polyester,
acetate, and wool fabrics easily accumulate static charges whereas as
cotton is less likely to accumulate the static charges necessary for
ESD.Using an anti-static wrist strap and wearing cotton clothing will
usually be sufficient.
Third, if you plan to do electronics projects
long-term, consider buying a static-dissipative mat for your work
surface. You connect the mat to a ground, as you do with the wrist
strap, and the mat dissipates charges from components you’re working on
as you lay them on the mat. However, the mat has a high enough
resistance that it won’t short together the pins of components. There
are also static-dissipative floor mats; however, these are more likely
to be used in a manufacturing setting when a worker needs to move
between workstations.
Anti-static wrist straps and static-dissipative
workbench mats can be purchased at most electronics distributors. The prices for wrist
straps vary widely but start at just over $6; prices for workbench mats
start at about $10.
Don’t try rigging up a homemade anti-static wrist
strap. The ones you buy have a high resistance that slowly dissipates
current. If you use a material without that resistance, the current
would rush to ground — which could cause you serious injury — instead of
slowly dissipating. For $6, why take a chance?
Finally, don’t forget to ground your tools. Some
tools, like the better soldering irons, have a three-prong plug that
provides a ground connection. (Cheap tools might use only two-prong
plugs, so avoid them at all cost.) Other than a grounded soldering iron,
however, most metal tools (such as a screwdriver) dissipate static
through you when you wear your handy anti-static wrist strap.
Working with the Tools of the Trade
In addition to keeping yourself
safe from electricity, you will find a few other dangers with working
with electronics projects. Using a variety of
tools —
from a hot soldering iron to a sharp hacksaw — mandates that you adopt
some wise safety habits.
Safe soldering
Soldering poses a few different
dangers. (You might use solder to attach various pieces of your
electronics project, such as soldering wires onto a speaker, microphone,
or switch.) The soldering iron itself (you can see one in Figure 2-2)
gets mighty hot. The
solder
(the material you heat with the iron) gets hot.
Occasionally, you even get an air pocket or impurity in solder that can
pop as you heat it, splattering a little solder toward your face or onto
your arm. To top that off, hot solder produces some nasty fumes.

Soldering itself takes experience to get right. Your
best bet is to have somebody who is good at it teach you. Here are some
soldering safety guidelines you should always follow:
Always wear safety glasses when soldering.
Never solder a
live
circuit
(one that is energized).
Soldering irons come in models that use
different wattages. Use the right size soldering iron for your
projects, as we discuss in Chapter 3; too much heat could ruin your
board or components.
Solder in a well-ventilated space to prevent
the mildly caustic and toxic fumes from building up and causing eye
or throat irritation.
Always
put your soldering iron back in its stand when not in use. Too, be
sure that the stand is weighted enough or attached to your worktable
so that it doesn’t topple over if you should brush against the cord.
NEVER place a hot soldering iron on your work
surface. You could start a fire.
Give any soldered surface a minute or two to
cool down before you touch it.
Never, ever try to catch a hot soldering iron
if you drop it. No matter how hard you try, you are very likely to
grab the hot end in a freefall. Let it fall; buy a new one if you
have to — just don’t grab!
Never leave flammable items (like paper) near
your soldering iron.
Be sure to unplug your soldering iron when
you’re not around.
Don’t put your face too close to the soldering site
because of the danger of stray hot solder and those horrible fumes.
Instead, use a magnifying device to see when soldering teeny-tiny
components to a board. You can buy clampon magnifiers that keep your
hands free for soldering.